What is the difference between Coaxial cable and Twist Pair network cable?

Hello, welcome to Zhuhai Hanqin Cable Co.,Ltd.   In this article, we will talk about the difference between coaxial cable and twist pair network cables.


First, COAXIAL CABLE:
Coaxial cable has the advantages of being cheaper and easier to lay
(Relative to optical fiber), so, generally in a small-scale monitoring system, by
Because the transmission distance is very short, the use of coaxial cables to directly transmit the monitoring image does not cause much damage to the image quality, which can meet the actual requirements.
However, according to the analysis of the characteristics of the coaxial cable itself, when the signal is transmitted in the coaxial cable, its attenuation is related to the transmission distance and the signal itself.
The frequency is related. Generally speaking, the higher the signal frequency, the greater the attenuation. The bandwidth of the video signal is very large, reaching
6MHz, and the color part of the image is modulated at the high end of the frequency. In this way, when the video signal is transmitted in the coaxial cable, not only the overall signal amplitude is attenuated, but also the attenuation of each frequency component varies greatly, especially the color part attenuation is the largest. Therefore, coaxial cables are only suitable for short-distance transmission of image signals. When the transmission distance reaches about 200 m, the image quality will be significantly reduced, especially the color becomes dim and there is a sense of distortion.

In engineering practice, in order to extend the transmission distance, a coaxial amplifier is used. The coaxial amplifier can amplify the video signal to a certain extent, and also
Different frequency components can be compensated in different sizes through equalization adjustment, so that the distortion of the video signal output by the receiving end is as small as possible. But
Yes, coaxial amplifiers cannot be cascaded indefinitely. Generally, coaxial amplifiers can only be cascaded up to 2  to 3  in a point-to-point system.
Otherwise, the video transmission quality cannot be guaranteed, and it is difficult to adjust. Therefore, when using a coaxial cable in a monitoring system, in order to ensure a better
Generally, the transmission distance is limited to about four or five hundred meters.
In addition, coaxial cables still have some shortcomings in the transmission of image signals in the monitoring system:
1) The coaxial cable itself is greatly affected by climate change, and the image quality is affected to a certain extent;
2) The coaxial cable is relatively thick, which is not convenient for wiring in intensive monitoring applications;
3) Generally, coaxial cables can only transmit video signals. If the system needs to transmit control data, audio and other signals at the same time, additional wiring is required.
Line
4) Coaxial cable has limited anti-interference ability and cannot be used in strong interference environment;
5) The coaxial amplifier also has the disadvantage of difficulty in adjustment.

Second, Twisted pair
Twisted pair has been used for a long time. Telephone transmission uses twisted pair, which is used in many industrial control systems and places with greater interference and long distances.
Twisted-pair cables are used in remote transmission, and the local area network that we widely use today also uses twisted-pair cables. The reason why twisted pair is so widely used,
It is because it has many advantages such as strong anti-interference ability, long transmission distance, easy wiring, and low price. Since the twisted pair signal also exists
Larger attenuation, so when the transmission distance is long, the frequency of the signal cannot be too high, while high-speed signals such as Ethernet can only be restricted to
Within 100m. For video signals, the bandwidth reaches 6MHz. If it is directly transmitted in a twisted pair cable, it will also attenuate greatly. Therefore, the video signal is
To achieve long-distance transmission on a twisted wire, amplification and compensation must be carried out. The twisted pair video transmission equipment is to complete this function. Plus a pair of twisted pairs
After the line video transceiver equipment, the image can be transmitted from 1  to 2km. Twisted-pair and twisted-pair video transmission equipment are very cheap, not only without
Increasing the cost of the system, on the contrary, when the distance increases, its cost is much lower than that of the coaxial cable. Therefore, in the monitoring system, the twisted pair is used for transmission.
Transmission has obvious advantages: 1) Long transmission distance and high transmission quality. Due to the advanced processing technology used in the twisted pair transceiver, it perfectly compensates for the attenuation of the twisted pair to the video signal amplitude and the attenuation difference between different frequencies, and maintains the brightness and color of the original image and the real-time performance. When the transmission distance reaches 1km or more, the image signal is basically without distortion. If the relay mode is adopted, the transmission distance will be longer.
2) Convenient wiring and high cable utilization. A pair of ordinary telephone lines can be used to transmit video signals. In addition, the extensively paved buildings in the building
Any pair of unshielded twisted pair cables of category 5  can transmit one video signal without additional wiring. Even if it is re-wiring, category 5 cables are better than the same
Shaft cable is easy. In addition, a category 5 cable has 4 pairs of twisted-pair wires. If a pair of wires is used to transmit the video signal, the other pairs of wires can also be used.
To transmit audio signals, control signals, power supply or other signals, improve cable utilization, and avoid separate wiring of various signals
The trouble here has reduced the project cost.
3) Strong anti-interference ability. Twisted-pair cable can effectively suppress common mode interference. Even in a strong interference environment, twisted-pair cable can transmit excellent image signals.
Number. Moreover, the use of several pairs of twisted pairs in a cable to transmit different signals respectively without interference with each other.

4) High reliability and easy to use. Use twisted pair cables to transmit video signals, and a dedicated transmitter must be connected at the front end, and a dedicated transmitter must be connected at the control center.
Receiver. This kind of twisted pair transmission equipment is cheap and easy to use. It does not require professional knowledge and does not require much operation.
Installation, long-term stable work.

5) The price is cheap and it is convenient to obtain materials. Because it uses the general 5  unshielded cable or general telephone line that is widely used at present, it is easy to purchase.
And the price is also very cheap, which brings great convenience to engineering applications.

HDMI Version Comparision

Welcome to Zhuhai hanqin Cable Co.,Ltd  ,in this part, we will discuss the comparison of    different version HDMI.

Version 1.4 compared to version 1.3, the most obvious difference is the addition of the Ethernet function (HDMI Ethernet Channel) Support Audio Return Channel (Audio Return Channel) HDMI 3D function 4K*2K@30 video support More color space Micro HDMI connector, Type D Vehicle connection system Type E

Compared with version 1.4, there are no changes to the cable and connectors in version 2.0, so the cable in 2.0 is the same as the cable in 1.4, except that the chips of the Source and sink devices have changed. HDMI in version 2.0 is based on the 1.4 cable. , The signal equalization processing is improved through the device chip to achieve the transmission effect, which is similar to the addition of signal amplifiers to the devices at both ends.


Version 2.0 specifies that 4K is required, and 1.4 and 1.3 do not specify that 4K is required.
Version 2.0 supports 4K*2K@50Hz, 4K*2K@60Hz resolution
The transmission bandwidth has been increased from 10.2Gbps in version 1.4 to 18Gbps
Version 2.0 supports 21:9 aspect ratio/32 channels and 4 sets of audio streams/dual picture/CEC extension/dynamic sound and picture synchronization function
Compared with version 2.0, version 2.1 has higher requirements for wire technology, and the connector has been redesigned.

Higher video resolution supports a series of high resolutions and faster refresh rates, including 8K60Hz and 4K120Hz, enabling immersive viewing and smooth fast action details. Commercial AV, industrial and professional uses also support resolutions up to 10K.
Dynamic HDR support can ensure that each moment of the video is displayed with ideal values ​​of depth, detail, brightness, contrast, and wider color gamut-scene by scene or even frame by frame.
The ultra-high speed HDMI cable supports 48G bandwidth and supports uncompressed HDMI 2.1 functions. The cable also has extremely low EMI radiation, and is backward compatible with earlier versions of the HDMI specification, and can be used in conjunction with existing HDMI equipment.
eARC simplifies connections, provides greater ease of use, and supports the most advanced audio formats and the highest audio quality. It ensures full compatibility between audio equipment and upcoming HDMI 2.1 products.

The enhanced refresh rate function ensures a higher level of smooth and seamless motion and transition for games, movies and videos. They include:
Variable refresh rate (VRR) can reduce or eliminate lag, stuttering and frame tearing, resulting in a smoother and more detailed gaming experience.
Fast media switching (QMS) for movies and videos eliminates the delay that can cause a blank screen before displaying content.
Quick Frame Transfer (QFT) can reduce latency, achieving smoother latency-free gaming and real-time interactive virtual reality.
Automatic low-latency mode (ALLM) allows automatic setting of the ideal delay setting, thereby achieving smooth, lag-free and uninterrupted viewing and interaction.

The selling point of version 1.3 is to support 1080P high-definition picture quality
The selling point of version 1.4 is to support 3D function and Ethernet function
The selling point of version 2.0 is to support 4K ultra-high-definition picture quality

Note: Since the HDMI2.0 version does not have a new definition of the cable and connector, only the Source and Sink have been changed, so the HDMI2.0 cable still refers to and uses the HDMI1.4 version of the cable specifications and test standards, that is, if it passes 2 All HDMI1.4 cables of cat2 (cat2) can be used for HDMI2.0 transmission.

HDMI production processing and its affection

hello, welcome to zhuhai hanqin cable co.,ltd

In this article, we will discuss the cabling process’ affection on the performance

 

Cabling’s processing affection on the performance of HDMI:

Foam processing: take 50%,most important part in cabling use dB to shows the signals attenuation

Signal attenuation is closely related to impedance. Impedance matching and impedance stability are of great significance to attenuation. As can be seen from the above figure, it is very important to control the foaming degree to ensure stable impedance during the foaming process of the core wire.Now the new foaming machine can automatically control the temperature, so it can ensure the foaming stability throughout the whole process, while the old-fashioned machine is controlled manually, and the value of the static capacitance is adjusted every minute.

So, are there any employees who will help you keep an eye on the static capacitance to adjust the foaming degree in minutes? Obviously it is unrealistic. Go to the toilet and drink a glass of water and leave. Even if not, the night shift is too tired and doze off, the core wire control is not in place, and the core wire has a great impact on performance. This process cannot guarantee stability. , No matter how hard the subsequent process is, it will not help. In addition, the surface of the conductor is oxidized because of the skin effect during high-frequency transmission. Signals are transmitted through the surface of the conductor. If the conductive surface is oxidized, it means that the highway is full of stones, and the car must not drive fast. There is also the core eccentric problem, which will affect the capacitance distribution and produce the problem of electromagnetic field imbalance and seriously affect the signal. A few of this problem is because the mass production is not adjusted properly, and most of the problems are because the foaming mold is worn out and it is difficult to adjust the eccentricity. Open line.

Twisting process: the impact accounts for 5%

For twisting, ensure that the physical lengths of the two core wires are the same. In order to ensure the delay difference, that is, the signal can go from this end to the other end The transmission distance should be infinitely close.

The time for the signal to travel from end A to end B is called delay difference

The time it takes for the signal of a core wire in 1P to go from A to B

The time it takes for the signal of the other core wire in 1P to go from A to B

Internal delay difference (≤112ns, Cat2 standard) 1s=10^9ns,1 nanosecond is equal to one billionth of a second

At present, most factories can use the power pay-off rack to automatically control the pay-off force of the two core wires to ensure that the physical lengths of the two core wires are the same.

 

foil shield wrap processing: occupy 20%

The wrapping paper cannot be too tight or too loose. Too loose wrapping may cause signal crosstalk and reflection due to slitting of the aluminum foil, which will seriously affect signal attenuation. Too tight the package will cause the core wire to deform and cause serious electromagnetic field deformation, signal reflection interference, and also seriously affect signal attenuation. At present, a small number of factories use new machines to wrap paper. The new machines can automatically track the tightness of the aluminum foil to ensure that the strength of the aluminum foil for all signal pairs is the same, and the wrapping will not be too loose or too tight. However, most factories use old equipment, and the strength of wrapping paper is entirely based on the experience of the employees. Once a novice employee is used to operate it, quality problems are likely to occur.

Wrap (roll wrap): Aluminium foil wraps (rolls) the core wire in 360 degrees, the core wire does not rotate

Wrap processing, occupy 20%

Towing strap (oblique strap): The core wire rotates at high speed, and the aluminum foil is brought in by the rotating core wire

In addition, many factories currently use horizontal twisting and wrapping machines to complete the twisting and wrapping processes together. Because the horizontal twisting machine adopts the form of towing and wrapping, the production capacity is 2-3 times of the original (twisting and wrapping aluminum foil) process. However, the quality is low, and the aluminum foil is easy to loosen. There is also a 405 synchronous machine that also drags the aluminum foil while twisting it. This kind of machine is only suitable for ground wire insulation without pressing, suitable for wrapping aluminum foil + hot melt Mylar method

Total twisting (collection twisting) process: accounted for 5%

Total twisting (collection twisting) process: accounted for 5% Generally, the influence of twisting is not there. Pay attention to the wire mold that it should not be too small,which would squeeze the core wire braiding and extrusion process: 5% The two processes have little impact, so be careful not to crush the core wire. The sheath is half-squeezed to reduce the pressure on the inner core wire.

Process design: 15%

For example, the foaming degree of the core wire is generally designed to be around 40%, but some factories design around 50% of the limit, although the foaming degree is high, the dielectric constant becomes small, theoretically, the attenuation will be better, but we ignore a problem that the PE physics after foaming the strength and other properties deteriorate and the core wire becomes softer, and the higher the foaming degree, the softer the insulating part, which is susceptible to compression deformation during subsequent processing and affects the signal. In addition, the impedance value specification requires 100±10 ohms, and the design is about 100 ohms. Too high or too low impedance will affect signal transmission, TDR test is difficult, EMI test is not good.

1.3The influence of processing procedure on performance: When opening the aluminum foil, try not to cut the foam core wire. The length of the opening is controlled within 15mm. When opening the aluminum foil, be careful not to make the aluminum foil too loose. The wires required by EMI should be 100% girth welded shielding

Materials used in HDMI and its characteristics

Hello, welcome to Zhuhai hanqin cable co.,ltd

In this page, we will discuss the materials used in HDMI and its characteristics.

FPE Foam-PE   with proportion 0.7g/mm³

Often use America material 3485 as the FPE, before foaming, the PE’s permittivity is about 2.3, PE after foaming, the permittivity comes down and the attenuation become lower while the transmit signal become better. the more complete the PE foaming, the lower the permittivity and the better the transmit, but the physical performance also come down. e.g: the hardness come down and the stretch become shorter. Normally, chemical foaming degree is about 30-50%, often use 40%. we use PE+ foaming agent to processing the FPE, foaming agent release lots of small foam after high temper , these small foam spread among the PE and then make the FPE. Often, the higher temper, the more complete foaming. Foam wire use in HF signal transmit.

HDPE  0.92-0.95g /mm³

Normally use America’s 3364 PE, use in electrical wire insulation, drain wire insulation, not use for foam PE. price is about 20% lower than 3485.

 pvc 1.48g/mm³

low price,good insulation,anti-corrosion and easy processing. It has been widely used in cable jacket

TPE 0.9-1.25g /mm³

it is a kind of high elastic rubber,strong and elastic materials. It can be used in cable jacket, price is higher than PVC.

 

wire OD use ID (Inner Diameter),middle diameter useMD,outer diameter use OD As the surface of the jacket, there are frosting, half-frosting, polished kinds.

 

 

Wrap material: Aluminum foil can also be abbreviated as AL, sometimes customers will write S.AL refers to single-sided aluminum foil, and D.AL refers to double-sided aluminum foil

AL/Mylar AL-Foil AL/MY with proportion of  0.05g/mm (experience data ) has characteristics as follow:

Use 12u aluminum layer and 10u PET transparent light film, plus 3u glued together, the total thickness is 25u. The confined metal space can shield signal interference/crosstalk. The aluminum foil wrapped (rolled) uses this principle to achieve the shielding purpose. The default overlap rate of the wrapped aluminum foil is more than 25% to ensure the shielding effect.

PET Mylar transparent film 0.04g/mm (experience data)

Generally used for insulation and isolation, without the shielding effect of aluminum foil or copper foil. The thickness is generally 20-25u

Al+ PET 0.09g/mm (experience data)

The above two materials are made together. PET is slightly wider than aluminum foil. The original process of wrapping aluminum foil and then PET becomes directly wrapping fin aluminum foil, that is, one process completes the work of the previous two processes, but fin aluminum foil is harder and more expensive. It is also more expensive than the combined materials of the above two processes, so there are not many applications.

copper foil

The shielding effect is better than that of aluminum foil, and the price is higher. Generally, the 360-degree copper-clad ring welding of the joint is shielded on the line that requires EMI. At present, it is also shielded by ring welding of tinplate. The thickness is generally 35u or 55u

ALMG al alloy ‘s proportion is 2.7g/mm³

The conductivity of aluminum is better than that of steel, and the conductivity is about 60%. However, the strength of aluminum is poor and easy to break. Adding a small amount of magnesium can strengthen its strength to a certain extent, and the price is about half lower than that of copper. The shielding effect is worse than copper. Weldability is poor (can’t be welded), usually need to add a BC/TC/CCS to weld on the joint shell to ground.

BC TC ‘s proportion is  8.9g/mm³

Like the previous conductor introduction, tinned copper and bare copper have similar shielding effects, which are much better than aluminum-magnesium wires. They are expensive and easy to solder. You don’t need to add a ground wire to solder. One group of braided nets can be drawn as the general ground wire welding.

As shown in the figure below, the red dot marks the intersection of the two strands of the woven net, counting straight to the right to the 9th intersection. The distance between 1-9 points is the pitch of the 16-spindle woven net. If it is 24 spindles, then Measure to the 13th intersection; The number of knitting mesh refers to the distance of one inch (2.54CM), and the number of intersections counted by the straight line is the number of meshes. The larger the weaving pitch, the smaller the mesh, the lower the shielding rate and the worse the shielding effect. At present, HDMI26/28 weaving 168 nets or more generally use 24 ingots to weave

 

In addition, because of the non-shielding effect of the cotton net or metal material net woven outside the wire, the function of the outer net is generally to be beautiful, wear-resistant, and tensile. Woven net is represented by B, +ADB in English: A is aluminum foil, D is ground wire, and B is shielded net

HDMI materials and functions

Hello, welcome to Zhuhai hanqin cable Co.,Ltd   In this article, I am going to discuss the structure materials of HDMI and their difference.

 

Note: supper CCS has high proportion of copper, so, it has higher conductivity but its cost is not so lower than BC. HDMI ’s CCS conductors’ conductivity is about 18% . Conductors often transmit signal, and the earth wire only for take out the electromagnetic interference. Braiding material is for shielding the interference as well as flow deflector.

American wire gauge, use for conductor size, HDMI common size as below:

Note: different manufacturers with different ID, no need to be the same, just pay attention to the conductor size is ok.
HDMI’s total strand cores OD=foam insulation wire*5.2, e.g.: 30AWG conductor’s foam insulation ID is 0.7mm, then the total stranded core OD =0.7*5.2=3.64mm
OD after braiding=single braiding OD*5+ total stranded core OD, eg: the braiding materials AL’s OD is 0.12mm,after braiding=0.12*5+3.64=4.24mm

if the conductors is for transmit HF signals, then often use 7 stranded cores or 19 stranded cores. for the 7 cores, one inside the 6cores which strand around the center 1 core. If it is for 19 cores, then there is 1+6+12. Theoretically, both single cores or multi cores, they are the same.

Advantage of multi-cores:   softer and it can be used even some conductors has broken
Disadvantage: more complicated to produce and more cost not as stable as single core, so, mostly use single core or 7 cores, seldom use 19 cores
for the more cores, the harder to make it.

Also, why 1/0.404BC and 7/0.16 are both 26AWG? Because they count it by section. the bigger AWG, the smaller size it is. 7/0.16mm can be written as 7/34AWG. Earth wire can use D or D.W (Drain Wire)
 

Some professional words and testing method of HDMI. 27/06/2021

Welcome to Zhuhai Hanqin Cable Co.,LTD  , in this article, we will discuss the HDMI testing method and some professional words.

 

1. TV testing: Using TV practical operation, if audio and video normal, then pass. But, due to the different compatibility of different brand engine and TV, it might be ok in this engine or TV, but not ok in the others. Also, some good quality TV has better performance, it can use this cable which can not in other devices.

2.1 TDR Test: TDR is the abbreviation of Time-Domain Reflectometry, which is a kind of technology called time area refraction, a kind of remote measuring tech of reflection wave. HDMI use this measuring method to tell the condition of the signal wire’s signal transition, a kind of quantized parameter standard. In short, it tells the quality of the cable.

2.2 Professional word “attenuation”: When the signal transmit in the media(dielectric),part of its energy would be transferred into thermal energy or be absorbed by the media or be reflected, which would make the signal become weak. we call this attenuation.

2.3 Professional word “ Impedance”(IMPZ): Means the ratio between voltage and electric current of each wire. If one of them is not stable, the electromagnetic field is also not stable, and this would cause bigger impedance, which would cause loss of signal transition. There are many factors that affect impedance, like dielectric constant, dielectric thickness, foil thickness/tightness

2.4 Professional word “Matching Impedance”: the wires impedance need to match each other, also the connector’s impedance. Just like the screw and nut, only with tolerance can it be assembled well. We can understand it like this: when the water pipe was stepped, the water pressure inside the pipe change, and the water spray out at different position. If the water can not get to the specific position, it fails.

2.5 Professional Word: TDMS Transition Differential Minimized Signaling, abbreviation: TDMS its special performance is that, one conductor is positive pole, another is negative pole. By this way, it can transmit with good anti-interference. When two wires twisted together, the signal transmit with equal, same but opposite electromagnetic. They would offset with each other, which would improve the transmit quality, which would improve dependability of HF transmit. Of course, the two wire must be the same specification. At present, most HF transmit use this kind of method

 

HDMI connectors models and PIN position

Pin 18 is for providing power,if there is one bigger electrical wire, it should connect to this Position

 

Take HDMI AM-AM as example 1-12 is for data and time channels,2/5/8/11 four pins is for earth wire 14/19/17 is for independent ethernet channel,17pin is for earth wire Normally, the earth wire use PE insulation If one group of signal wire has problems, we can connect them to the 14/17/19 Pin, in order to guarantee the image data. but if more than one group signal wire has problems, there would be nothing we can do about it.

 

 

 

 

 

 

 

 

 

Some mistake operation would cause high impedance,which would affect the wire signals also the iterference signal of EM:

 

bad proccessing would affect the performance of the wire signals.

For each pair of signal wires,the lighter damage of foil shield, the better performance. That means on condition of being well welded, the short cut in the foil shield , the better signals,also, is better not to loose the uncut part of the foil shield.

short introduction of HDMI working principal

In the coming weeks Zhuhai Hanqin Cable will explain details the working principal of the HDMI

High Definition Multimedia Interface, is called HDMI is a kind of digital to video/audio connector technology,mostly use high definition
movie play: home theatre,computer,DV device  Principle of movie play: human’s eyes has speciality of”vision suspend”,which means that, when our eyes watch a photo or object, it will not dissappear within 1/24 second. Using this principle,before this photo dissappear we play the next one,it will make us fluent vision. That is why most movie use the play speed of 24pcs of photo/second. If it is slower than that speed, it will shows standstill.

For more details, you can browse our website: www.hanqin-cable.com